1) Explain the term BOM?
BOM means Bill Of Materials; it is a listing of item or parts that makeup a product assembly. as an example, a lawn tool requires a handle assembly, metal deck assembly, a control assembly, motor and blade assembly.
2) Explain what's DCR?
DCR means for Document Change Request, a change request which addresses a pair of problem with a document, SOP (standard operating procedure) or specification and propose a change to repair it.
3) Explain what's Kanban?
Kanban is scheduling system which advises manufacturers about what quantity to produce, what to produce and when to produce. during this method, inventory is re-filled on condition that visual cues like an empty bin or cart is seen.
4) Explain what's MES?
MES means for a system that manages and controls the assembly on the factory floor with the motive of reducing the entire time required to finish a product
5) Explain what's Six Sigma?
Six sigma might be a data-driven methodology and approach for eliminating defects in any process from manufacturing to transactional and from product to service.
6) what is the difference between lean manufacturing and JIT (Just-in-Time) Manufacturing?
Lean Manufacturing: It takes the concept of JIT and re-examines it from the customer point of view. Anything that's produced should add something of valuable to the customer’s requirement. as an example, if you make reproducer for a luxury car, you'll think from the customer point of view like sound quality, durability, space occupancy, loud or medium sound, etc.
JIT (Just-in-Time): this system is meant to form sure that a product or part would arrive just in time to be used. this method saves the worth behind the unused inventory, and eliminating the need of piling up inventory.
7) Explain what's QMS?
QMS stands for Quality Management System; it documents all necessary information about company’s design and operational controls, including issue reporting, monitoring, continuous improvement and training, to form sure that company delivers continuous product.
8) Explain what's batch production?
Batch production may be a producing technique, where components or goods are produced in groups and not during endless stream. this method is principally used when similar items are produced together.
9) what is the challenge in manufacturing products?
Main challenge in manufacturing is to develop better production processes, confirm the proper material and component supplies at the littlest amount cost, decrease production time, eliminate wastage and maintain quality within the ultimate product.
10) List out the factors which will affect the manufacturing process?
The factors affect the manufacturing process are
Supplies: A well-managed supply and inventory is incredibly crucial so on run manufacturing process smoothly. The manufacturers must brace themselves up and ready to beat any unexpected delays in supplies thanks to weather or transportation hindrance.
Equipment: Equipment’s are the central unit for any manufacturing plant; regular maintenance are utmost necessary to avoid a breakdown within the center of production. Identify the means of improving the efficiency of every a component of the equipment.
Factory Overhead: Without power supply, manufacturing isn't possible. Always keep plan B ready just just in case of temporary power cut down.
Special Parts: Replacing any special spare parts with different specification may block your production, so before ordering any special spare parts ensure it fits your demand especially if it's imported from long distance.
Work Force: Human resource is equally important and plays a heavy role in manufacturing unit.
11) Define the term “factory overhead”?
During the manufacturing process, no matter the value is incurred during the tactic is referred as “factory overhead”, excluding the worth of materials and direct labours.
12) List out variety of the samples of factory overhead?
Following are the overheads a production manufacturing engineer must consider:
Factory rent
Utilities utilized within the unit
Costs behind equipment founded
Costs behind equipment maintenance
Production unit supplies
Insurance covered on equipment’s and production facilities
Fringe benefits
Depreciation
QA Salaries
Property taxes on manufacturing facilities
Material management salaries
13) Explain the thanks to supervise in a very very manufacturing unit?
Supervising a producing process includes about to the individual phases of the assembly. Also, manufacturing supervisor should have an full eye on the inventory that visiting be used.
Step 1: Keep the records of varied phases of manufacturing also analyse whether the quantity of product produced by the crew is enough to meet the demand
Step 2: probe for the bottlenecks within the unit and see how you will be able to eliminate it
Step 3: Keep the track of inventory and try to chop back the liquid capital used after unused material
Step 4: Examine the final word goods to figure out whether or not they meet the company’s quality standards.
14) Explain how are you able to calculate manufacturing add progress?
Manufacturing add progress is when manufacturing firm transforms material into the add process which contains stuff, labour and factory overhead. you will be able to calculate all the below factors to know the costing for the manufacturing add progress.
labour costs
Raw material inventory costs
Production cost
Cost of ending add process for the accounting period
15) Explain what's product report?
A product report could also be a general term accustomed represent design, manufacturing, quality, sales and repair information some product.
16) Explain what's RMA?
RMA stands for Return Material Authorization; it is a financial and work order tracking used to determine a returned item’s origination. it's often utilized in an exceedingly transaction where a customer returns goods to the manufacturer for replacement or repair purpose.
17) Explain what's SCAR (Supplier Corrective Action Request)?
Manufacturers are highly dependent on their material suppliers, to talk with them effectively SCAR is used. it is a change request that mentions the issues with the strategy or material from a supplier and invite a resolution. It sometimes also includes the most points about how the complaint should be addressed.
18) What are the softwares which can be useful in manufactucring industries
Software like catia, ansys, autocad are possibly to utilities
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